Protection for PLCs, drives and control equipment

Fire suppression system for industrial control cabinets

AeroXFireshield automatically detects and suppresses fire inside automation, control and machine cabinets. Protection acts directly around power supplies, PLCs, variable-speed drives, contactors, relays and other critical components.

Protection applies to closed or semi-closed electrical volumes. It does not replace preventive maintenance, electrical protection devices or machine-safety procedures.
Local fire protection for an industrial control cabinet using linear thermal detection.

Local fire protection for an industrial control cabinet using linear thermal detection.

Action close to the hazardThe system operates inside the cabinet containing critical components.
Linear detectionThe cable follows power areas, component rows and connections.
Modular architectureOne or more units depending on volume, width, height and compartments.
Industrial integrationStatus reporting, dry contact and stop or shutdown control depending on the project.
Industrial value

A small cabinet can stop an entire production line

A control cabinet may contain less energy than a main switchboard, yet it concentrates the functions required to operate the process.

STOP

Production stoppage

Loss of one PLC or drive can stop a machine or complete line.

Diagnostic time

Fire destroys component references, wiring and labels needed for recovery.

SP

Specific spare parts

Some PLCs, cards and drives have long replacement lead times.

MEM

Programme loss

Backups, parameters and process recipes may complicate reconstruction.

!

Indirect damage

Smoke, heat and soot can contaminate nearby components.

Operating cost

Downtime cost often far exceeds the price of protection.

Sensitive areas

Which components can cause a fire?

Control cabinets combine electronics, power, switching and dense wiring. Several component groups can produce overheating or faults.

24V

24 V power supplies

A degraded or overloaded supply may overheat and damage nearby equipment.

VFD

Variable-speed drives

Capacitors, IGBTs, boards and braking resistors are highly stressed.

PLC

PLCs and I/O modules

Electronics are sensitive to surges, supply faults and contamination.

R

Contactors and relays

Repeated cycles and wear may degrade contacts.

T

Terminals and connections

Loose connections can create persistent hot spots.

TR

Converters and transformers

Voltage-adaptation equipment may overheat.

FAN

Ventilation and filters

Blocked filters or failed fans raise internal temperature.

CAB

Dense wiring

Cable bundles may hide hot spots and support fire spread.

Local protection

Why protect the control cabinet directly?

General workshop detection may react only after smoke has escaped. Local protection aims to act before fire spreads to the machine or building.

Protection inside the cabinet

  • Detection above sensitive components
  • Automatic activation without human presence
  • Agent quantity matched to internal volume
  • Reduced risk of spread outside the enclosure

Protection of the workshop or room

  • Treats the whole room volume
  • Includes hazards outside the cabinet
  • Requires analysis of openings and ventilation
  • May complement local protection
Why protect the control cabinet directly?
How it works

Detect heat and interrupt combustion inside the cabinet

AeroXFireshield combines linear thermal detection with a condensed-aerosol generator sized for the enclosure.

01

Hot-spot detection

Heat-sensitive cable is positioned above power supplies, drives, contactors and connections.

02

Automatic activation

When the local threshold is reached, the generator activates.

03

Aerosol distribution

The solid formulation produces active particles throughout the enclosed volume.

04

Flame interruption

The particles mainly interrupt the chemical chain reaction sustaining combustion.

Sizing

Select the model from the actual cabinet geometry

Volume alone is not enough. Width, height, compartments, ventilation and component layout must also be checked.

Internal volumeMeasure usable width, height and depth.
CompartmentsPower and control sections may require separate protection.
VentilationFans, filters, grilles and exchangers affect agent retention.
Equipment densityComponents and cable ducts obstruct distribution.
Hazard positionIdentify power supplies, drives, terminals and resistors.
Multiple-unit architectureUse several generators where width or volume exceeds one model.
Select the model from the actual cabinet geometry
Technical layout

How should detection be routed in a control cabinet?

The cable must follow areas where heat is likely to rise and avoid dead zones.

Power rowsRoute above drives, contactors and protection devices.
Power supplies and transformersPlace detection close to equipment likely to overheat.
Terminal blocksPosition above connections and outgoing circuits.
PLC compartmentMonitor supplies, I/O modules and interfaces.
Several levelsUse an S-shaped route across different rows.
Remote detectionUse HDC cable where the generator cannot align directly.
No obstructionAvoid cable ducts, plates or components blocking heat rise.
No fictitious capacityA longer cable does not increase agent quantity or generator reach.
How should detection be routed in a control cabinet?
Industrial integration

Connect protection to the PLC, supervision or machine stop

Depending on the project, AeroXSense interfaces can report status or control an external device. Final logic is defined with the integrator or machine builder.

Activation reporting

Send information to a PLC, alarm or supervision system.

Dry contact

Simple interface with PLC, BMS or technical control panel.

Machine stop

Possible command to a safety input or compatible external relay.

Power shutdown

Control of a contactor or motorised breaker designed for the circuit.

Ventilation stop

Possible command to reduce agent loss.

Radio and cloud

Status reporting and notifications depending on connected versions.

Connect protection to the PLC, supervision or machine stop
Configuration guidance

Which approach for each cabinet type?

This table provides pre-selection guidance. Final validation depends on dimensions, ventilation and component distribution.

ConfigurationLikely approachKey consideration
Small non-ventilated PLC cabinetAX-150M or Pro range depending on volumeCheck width, height and density
Cabinet with drivesPro or IndustryAnalyse ventilation and hot spots
Compartmented machine cabinetSeveral zones or generatorsAssess each compartment separately
Robot control cabinetPro with PLC reportingPlan machine stop and external shutdown
Ventilated process cabinetSpecific assessmentFan shutdown and suitable margin
Several cabinets on one lineLocal or room protectionCompare architectures
Key considerations

Mistakes to avoid

Protection is effective only when correctly sized, installed and integrated with machine operation.

Selecting only by volumeWidth, height and obstacles remain essential.
Ignoring ventilationAirflow may remove the agent.
Protecting only one rowOther components remain without direct detection.
Confusing cable and capacityA long cable does not make the generator more powerful.
Installing far from hazardsActivation will be delayed.
Forgetting shutdownFire may be treated while power remains present.
Changing machine wiring without validationEvery interface must respect the safety architecture.
Restarting without inspectionProfessional inspection, cleaning and validation are required after activation.
Applications

Which industries use critical control cabinets?

Local protection is especially relevant where one cabinet can stop a line, machine or process.

Food processing

Processing, cooking, packaging and refrigeration lines.

Automotive

Robots, conveyors, presses and assembly lines.

Pharmaceutical

Process, filling, packaging and utilities.

Chemical

Process, dosing and technical systems.

Water treatment

Pumping, filtration and station automation.

Paper industry

Machines, drives and process control.

Logistics

Conveyors, sorters, automated storage and refrigeration.

Robotics

Robot cells, cobots and special machines.

Packaging

Baggers, thermoformers, labellers and lines.

Metalworking

Machine tools, furnaces, presses and treatment systems.

Energy

Production, conversion and distribution automation.

OEM and special machines

Factory integration into equipment supplied to customers.

FAQ

Frequently asked questions about control-cabinet fire protection

Comment protéger une armoire d’automatisme contre l’incendie ?

La protection combine une installation électrique conforme, une maintenance régulière, une détection thermique positionnée au-dessus des zones sensibles et un générateur dimensionné pour le volume de l’armoire.

Quels composants présentent le plus de risques ?

Les alimentations, variateurs, contacteurs, transformateurs, résistances, borniers et connexions de puissance sont des zones fréquemment surveillées.

Peut-on protéger une armoire avec des automates Siemens ou Schneider ?

La marque de l’automate n’est pas le critère principal. Le volume, la ventilation, la géométrie et l’implantation des composants déterminent la compatibilité.

Le système risque-t-il d’endommager l’automate ?

L’objectif est de limiter les dommages liés au feu. Après toute activation, l’armoire doit être inspectée, nettoyée et remise en service par des professionnels.

Comment dimensionner une armoire avec plusieurs variateurs ?

Il faut mesurer l’armoire, analyser la ventilation, les compartiments, les zones de puissance et vérifier si une ou plusieurs unités sont nécessaires.

Peut-on installer le système dans une armoire existante ?

Oui si un emplacement conforme est disponible et si la détection peut suivre les zones à risque sans obstacle.

Peut-on arrêter automatiquement la machine ?

Une interface peut commander une entrée de sécurité, un relais ou un organe externe, mais cette fonction doit être définie et validée dans l’architecture machine.

Peut-on envoyer l’activation vers l’automate ?

Oui, généralement par contact sec ou interface compatible.

Peut-on protéger une armoire ventilée ?

Oui dans certaines configurations, mais la ventilation peut évacuer l’agent. Son arrêt éventuel et la capacité nécessaire doivent être étudiés.

Faut-il un générateur par compartiment ?

Souvent lorsque les cloisons limitent la circulation de l’aérosol. Chaque compartiment doit être étudié comme une zone potentiellement indépendante.

Un câble de détection plus long permet-il d’utiliser un modèle plus petit ?

Non. Le câble étend uniquement la détection. Il n’augmente ni la quantité d’agent ni la portée du générateur.

Quelle différence entre protéger l’armoire et protéger l’atelier ?

La protection de l’armoire agit au plus près du départ de feu. La protection de l’atelier traite le volume global et les risques extérieurs.

Quelle maintenance faut-il prévoir ?

Les contrôles doivent suivre le manuel : état du produit, fixation, câble de détection, environnement et date de remplacement.

Que faire après une activation ?

Mettre la machine en sécurité, identifier la cause, inspecter et nettoyer l’armoire, remplacer les éléments activés et valider la remise en service.

Quelles informations transmettre pour une étude ?

Dimensions intérieures, photos, ventilation, plans d’implantation, composants présents, compartiments et besoins de report ou d’arrêt.

Do you have a control cabinet to protect?

Send dimensions, photographs, layout drawings, ventilation details, installed components and reporting or machine-stop requirements. We will define the model, detection route and suitable interfaces.